The
management of the Block Rubber Factory is vested with a Management
Committee with the following Directors as its members.
1. Adv. Joy Nadukkara - President
2. Adv. T.J.John
- Director
3.
Mr. K.M. Punnoose - ,,
4. Mr. Joseph Kurian - ,,
5. Mr. K. A. Chandran - ,,
6.Mr.
M.N. Gopalakrishna Panicker - Managing Director
in charge
Capacity
The capacity of the unit is 6 MT/day. This capacity will be enhanced
to 20 M. T. / day before the end of March 2004.
Machinery
Crepers, diesel fired drier, hydraulic press, and pre-cleaning
equipments like pre-breaker, and Hammer Mills are installed in
the plant. The details of machinery installed with capacity and
name of manufacturer are given in Annexure 1
.
Laboratory
The TSBR Factory have a full fledged laboratory
to test the parameters of ISNR like, dirt content, volatile matter,
nitrogen content, Ash content, P0 and PRI. The latest model of
Wallace Rapid Plastimeter (MK V model) is used for testing P0
& PRI values of ISNR. The details of testing equipments in
the laboratory with capacity and name of manufacture are given
in Annexure II.
Processing
 |
The
production of Technically Specified rubber from field coagulum
or scrap rubber (cup lump, tree lace and shell scrap) consists
of the following operations.
1. Reception, storage, sorting.
2. Soaking, initial size reduction
and blending.
3. Intermediate size reduction and
blending.
4. Maceration / creping.
5. Second stage maceration / creping.
6. Final size reduction and blending.
7. Drying.
8. Pressing, grading and packing.
Quality
We
strictly adhere the specification of Bureau of Indian Standards
(IS 4588 - 1986). Goodyear Orient Co. Pte. Ltd. Singapore
is testing our ISNR samples in every quarter. The latest test
result issued by them is given in Annexure - IV.
Technical
Staff
Competent, young and energetic persons are placed in the TSBR
Factory. There is a full time Factory Manager to look after the
entire activities of the unit. Qualified persons are placed in
the procurement, quality control, and maintenance section. The
factory have its own accounts department to take care of the financial
matters. The details of technical staff with their qualification
is given in Annexure III.
Pollution
Control
Meenachil
has constructed an effective Pollution Control system to treat
the effluent water. This system consists of five rubber traps,
one effluent tank, one aerator tank, one sledge tank and one clarifier.
The treated water is used for irrigation. The factory secured
First place among Small Scale Industries in making substantial
and sustained effort in pollution control in the year 2002.
ISO
Certification
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Meenachil
TSBR Factory is the third one among the ISNR processors
and second one in the co-operative sector having ISO
9001:2000 certification. The certification is issued
by T U V and is valid until May 2005. Our name itself resembles
our quality policy. With all these, Meenachil is ready to
meet the global challenge. |